F250 Seat Composite Cushion Frame Return to Solutions The Challenge Replace magnesium die cast, a known light weight material, with a plastic alternative at a lower cost point with greater flexibility in terms of design and cost while satisfying all Safety and...
Precision Optics Return to Solutions The Challenge Precision lenses perform a wide variety of tasks related to automotive safety. One of our customers asked us to help make their lenses even more precise. Enhanced sensing technology was driving a demand for higher...
Zody Chair Back Assembly Return to Solutions The Challenge Good design is integral to the furniture industry—not only in appearance, but structurally as well. One client asked us to take their prototype design for a revolutionary new task chair and make it...
Automotive Side Shield Return to Solutions The Challenge Designing for the automotive industry means navigating a minefield of complex challenges and requirements. One manufacturer approached us with a problem: their prototype side seating shield was expensive to...
Cut TDI to Molded MDI Foam Return to Solutions The Challenge Cut TDI foam has a number of setbacks. This particular piece, for example, required that three individual shapes be cut from two different thicknesses of material, glued together to form a rough cushion, and...