Engineering Services
Backed by a team of over 50 experienced and technically innovative engineers, we excel at tackling manufacturing challenges and providing clear, effective solutions. From new product development, tool and equipment build and management, through qualification, customers rely on the Royal team for a full-service experience.
New Product Development
From ideation to a successful launch, our team will guide you through the full-scale design and development process of a new product, complete with advanced prototyping and Design for Manufacturing (DFM) capabilities with your goals at the forefront.
- Concept and Ideation
- Product Design & DFM
- FEA & Moldflow Analysis
- Prototyping
- Injection Mold Tooling & Assembly Cell Design & Build
- Process Optimization
- Testing
- Packaging Development
- Launch
Program Management
We take a comprehensive approach to project oversight, capable of going beyond individual projects to overarching manufacturing strategies. We supervise every aspect of our production operations, always looking for areas to improve efficiency for our customers while maintaining the rigorous standards of quality we are known for. Our program management capabilities include:
Advanced Product Quality Planning (APQP)
Lean Manufacturing & Process Improvement
Supply Chain Optimization
Environmental & Quality Compliance
Capacity Planning & Scalability
Tooling & Assembly Equipment
As part of our full-service offerings, we manage design and development of all equipment, including injection molds, assembly automation and fixtures, and inspection gauges used to manufacture your product. We have developed a highly capable supply base, both domestically and internationally, that we work hand-in-hand with to devlop processes that ensure we prodcue quality products through the life of your program. Critical to ensuring this ongoing quality and prevention of customer downtime, we have a detailed preventative maintenance program.
From supplier selection and setup to maintenance and process optimization, we are there every step of the way to ensure efficiency and quality.
Product Quality
In our high-tech quality lab, we leverage advanced metrology, ensuring we meet our customers’ exacting standards. We test every aspect of our products to uphold the exceptional quality our customers have relied on for the past 40 years. Our lab includes the latest measurement technology including CMM machines, a multi-sensor unit with touch probe, vision and laser capabilities, and scanning arms.
Case Studies
F250 Seat Composite Cushion Frame Case Study
Royal technologies worked closely with Ford, the resin supplier and tool shops to develop an industry first application of a composite material into a 2-point pivoting structural set cushion frame.
4moms connect high chair® Case Study
Royal raised the bar with a complete redesign of the 4moms High Chair—taking a napkin sketch to full-scale production and distribution.
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