New Product Development

Take Your Ideas From Concept to Reality

With over 50 specialized tooling, manufacturing, process and quality engineers on our team, we’re ready to sit down with you to design and develop a product you can trust at a lower cost that fits your particular needs, whatever they may be.

Eliminate Constraints with Royal

Everyday resource constraints cause delays, resulting in lost sales for companies who need to get their products to the market quicker. When project complexity surpasses your available time and resources, our experienced team will guide you through the challenges, ensuring your final product can quickly come to market.

The Royal Difference

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Faster to Market

From design to production, we offer reduced development costs and efficient communication, allowing your products to hit the market faster without compromising on quality.

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Better Product Outcomes

There are no unexpected surprises at the end of your project. We function as an extension of your team throughout the entire development process, collaborating with transparency and integrity to ensure the creation of an excellent product that meets your needs.

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Improved Margins

Our expertise in manufacturing allows us to design with manufacturability in mind at every stage, from your product’s initial concept to its final development. Our engineers develop products to be produced with maximum efficiency, reducing costs for raw materials, tooling, assembly and shipping.

Design Capabilities

Cad Design And Engineering

Ideation

From brainstorming development to product mockups and material selection, we’ll find the best solution to suit your needs.

Engineers With Design Software

CAD Design & Engineering

Once the concept is set, our product development engineers will get to work designing your product, keeping in mind cost, function, and manufacturability.

Final Product With Cad File

Prototyping

Using functional models and physical prototypes, we’ll refine your product’s design to ensure it can feasibly be manufactured to meet your requirements.

Reverse Engineering

Reverse Engineering

With access to Faro and Blue Light 3D scanning technologies, we can help you fully define, evaluate or reverse-engineer existing products.

Manufacturability (DFM/ DFA)

Inherent in Royal designs, we consider manufacturability at every level so that once a reliable and cost-effective design is chosen, we can help our customers optimize and manufacture.

Finance Manager Implemented Digital Technology To Monitor Co2 Emissions, Reducing Risk And Promoting Sustainable Energy Practices For An Eco Friendly Future. Sustainable, Energy, Co2, Technology.

Sustainability

Looking to enhance your sustainable product offerings? Royal is committed to sustainability and environmental stewardship in every aspect of our business. Learn More

Our Process

We’re ready to help you find success, no matter the market or the scope. Whether you’re a company in need of full-scale solution development (from ideation to project launch), or a company searching for individual consulting for smaller projects, think of our team as an extension of yours.

Case Studies

F250 Seat Composite Cushion Frame Case Study

F250 Seat Composite Cushion Frame Case Study

The Challenge F250 Cushion Before Replace magnesium die cast cushion frame, a known light weight material, with an even lighter plastic alternative at a lower cost point with greater flexibility in terms of design and cost while satisfying all Safety and...

4moms connect high chair® Case Study

4moms connect high chair® Case Study

The Challange 4moms connected with Royal Technologies to do a complete redesign of their connect high chair®. They were looking for a design that was safe, structurally stable, innovative and could be produced with high quality and efficiency. The Solution 4moms...

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Design Engineering Collaboration